The XTOP3D XTOM-MATRIX high-precision blue light 3D scanner is suitable for mold design verification, mold wear inspection, and reverse engineering. With its excellent performance and wide applicability, it has become an important tool in the field of mold manufacturing and product inspection and verification.

The XTOP3D XTDIC-FLC three-dimensional sheet metal forming limit measurement system, combined with a sheet metal forming test device, can quickly complete the surface strain distribution of thin-walled specimens throughout the forming process, analyze two sets of data: primary strain and secondary strain, and perform quadratic curve fitting on each set of data. The fitting points can be used to output FLC curves/FLD data.

XTOP3D's independently developed XTSM sheet metal forming grid strain measurement system uses a high-resolution measuring head to capture images of stamping parts. By calculating the spatial coordinates of small dots prepared from multiple photos, it can obtain the deformation and strain distribution of automotive sheet metal, the thickness changes of hot spots and sheets, calculate the three-dimensional deformation of the sheet metal, and generate a forming limit diagram.

The XTDIC-FLC sheet metal forming limit measurement system is used to introduce the sheet metal forming limit measurement process. In conjunction with the sheet metal forming and cupping test machine, it sprays disordered speckles on the specimen to collect sequential video images of sheet metal deformation during the cupping test. Based on grid strain analysis, digital image correlation measurement and other technologies, the limit strain is directly obtained, and the forming limit curve FLC is generated to establish a forming limit diagram.

The XTOP3D XTOM-9M high-precision 3D scanner, using a 900mm high-resolution industrial camera, can be applied to the injection molding part inspection and injection mold inspection links in the injection molding production chain. Through full-scale 3D scanning data, product quality defects can be visualized, thereby improving the inspection efficiency of the injection molding process and injection molded products.

The XTOP3D XTDIC-FLC three-dimensional sheet metal forming limit measurement system, based on digital image correlation (DIC) technology, works with sheet metal forming and cupping testing machines. It directly obtains the limit strain based on grid strain analysis and generates the limit curve FLC, enabling rapid determination of the forming limit curve of FLC materials.

The XTOM high-precision 3D scanner can efficiently acquire complete 3D data of die-casting molds, import it into professional inspection software for benchmark alignment, and by fitting the scanned data with the CAD data, check whether the boss is offset and analyze whether the casting mold can be used smoothly in subsequent die-casting processing, thereby improving product quality control capabilities.

The XTOP3D XTDIC-FLC sheet metal forming limit measurement system, based on digital image correlation (DIC) technology, enables online, real-time, full-area measurement, more accurately captures limit moments and positions, analyzes strain values ​​during the forming process, improves test efficiency and accuracy, and provides detailed and accurate data support for simulation, forming processes, and more.

The TUBE QUALIFY 3D bend tube online inspection system requires no human intervention during the measurement process. It can measure multiple tubes and fittings at a time, replacing a large number of traditional inspection tools with one machine. This greatly improves inspection efficiency and is truly intelligent online inspection.

The Tube Qualify 3D optical tube inspection system, independently developed by XTOP 3D, is a domestic first. The system utilizes multi-camera flexible spatial calibration, image recognition, and 3D stereo matching technologies to rapidly reconstruct 3D models of tubes and fittings. It is suitable for non-contact, optical 3D online inspection of specialized and complex pipe bends.

The XTDIC-VG video extensometer measurement system utilizes Digital Image Correlation (DIC) technology, employs a single-camera optical system design, and employs a sub-pixel displacement measurement algorithm to provide high-precision, real-time measurement of transverse and longitudinal strain during tensile testing. Available in 60, 120, and 240mm field of view models, the XTDIC-VG video extensometer can be adjusted to suit the material deformation being measured.

The XTDIC-VG video extensometer is easy to calibrate, eliminating the need for perfect test specimen alignment. It communicates with a variety of testing machines, acquiring force information and outputting strain data. Developed based on DIC technology, it is suitable for testing conditions such as large deformation, three-dimensional deformation, thermal deformation, and in-cavity deformation, and is particularly well-suited for material characterization during tensile testing.

The Tube Qualify 3D in-line tube inspection system captures precise 3D data of complex tubular components. Paired with proprietary, specialized tube inspection software, it enables the measurement of tube adapters and facilitates the digital inspection of complex piping systems—including inflection point detection and calculation, YBC data computation, and sleeve deviation measurement.

The XTDIC-VG video extensometer is designed for data acquisition on brittle or thin materials and specimens undergoing extreme deformation, ensuring measurement accuracy across a wide field of view. It offers seamless connectivity and compatibility with various types of testing machines and is suitable for a wide range of materials, guaranteeing precision in strain measurement experiments.

Given the massive dimensions of the subway car body, the scanning process employed a measurement strategy combining an XTOM blue-light 3D scanner with global photogrammetry. Global photogrammetry was first used to capture spatial reference points on the car body, followed by the use of the XTOM blue-light 3D scanner to acquire 3D data for areas with complex contours, ultimately generating a complete 3D data model of the car body.

The XTOM 3D optical scanner is specifically developed and manufactured for industrial 3D scanning, facilitating full-process, full-field digital workflows for industrial inspection. Featuring high-precision detail measurement capabilities and industrial-grade stability, the XTOM scanner is suitable for high-precision data acquisition in a wide range of demanding industrial environments.

The XTOP3D XTDIC-SPARK 3D high-speed measurement system directly controls high-speed cameras to capture and track the entire motion process of a target. By utilizing XTDA dynamic analysis software to analyze the transient deformation of a laptop casing during a drop, the system assesses damage and evaluates the drop height tolerance and impact resistance of the product's packaging components.

Utilizing XTOP3D high-speed digital image correlation technology (the XTDIC-SPARK 3D high-speed measurement system), the strain field, displacement distribution, and motion trajectories of key points on the rotor—spanning the entire process from startup to stable rotational speed—can be precisely quantified, providing data support for the design and optimization of UAV rotors.