Heavy Machinery

XTOP3D’s heavy machinery solution integrates high-precision blue light 3D scanning with industrial photogrammetry. It delivers comprehensive, non-contact 3D measurement and quality inspection for large-scale, complex components including wind turbine hubs, hydropower blades, massive castings, forgings, and satellite antennas. The system effectively optimizes quality control, accelerates reverse engineering, reduces R&D costs, and streamlines maintenance for heavy industry.

3d scanning heavy machinery, heavy equipment 3d inspection, large castings 3d measurement, large forgings inspection, wind turbine blade 3d scanning, satellite antenna measurement, blue light 3d scanner, industrial photogrammetry, reverse engineering
  • Quality Inspection

    Quality Inspection


    Using the XTOM blue light 3D scanner + 3D photogrammetry, the full-size structural data of heavy-duty parts can be collected comprehensively and accurately for comprehensive inspection and analysis, ensuring the symmetry of the assembly surface and the form and position tolerances of assembly holes, and identifying quality problems in production.


  • Reverse Engineering

    Reverse Engineering

    XTOM blue light 3D scanner + 3D photogrammetry can obtain detailed 3D data from actual products. Engineers can not only accurately restore the original form of the product, but also make innovative designs based on this, effectively reducing R&D costs and assisting in secondary development and design modifications of products.

  • Maintenance

    Maintenance

    In the maintenance and repair applications of construction machinery, the XTOM blue light 3D scanner + 3D photogrammetry can quickly obtain detailed 3D data of mechanical products, helping technicians to promptly discover and accurately locate fault points, and provide data support for component maintenance and repair.

Empowering Scenarios
  • Due to its large size, wind turbine hubs are difficult to inspect as finished products, which can easily lead to problems during subsequent installation. By using global point stitching and blue-light 3D scanning to obtain point cloud data, we can analyze the locations of defects and deviations in wind turbine hubs.
    Wind turbine hub inspection

    Wind turbine hub inspection

  • The dimensional accuracy of turbine blade profiles affects turbine efficiency, output, cavitation, and service life. XTOM blue light 3D scanner + photogrammetry technology can efficiently perform full-size inspections of blades to ensure compliance with production and assembly standards.
    Turbine blade inspection

    Turbine blade inspection

  • Large forgings and castings are difficult to move, and the on-site measurement environment is complex and requires multi-dimensional measurement. Combining high-precision 3D scanning with industrial photogrammetry enables accurate, comprehensive, and efficient inspection of large forgings and castings, improving both efficiency and accuracy.

    Large casting and forging inspection

    Large casting and forging inspection

  • Parabolic antenna dimensional deviations directly impact information reception. Due to their diverse curved shapes, manual measurement is difficult, making it difficult to obtain accurate 3D data for product quality assessment. Using XTDP 3D industrial photogrammetry, accurate 3D data can be easily acquired, enabling full-scale measurement.
    Satellite antenna inspection

    Satellite antenna inspection

  • Application Cases
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    • blue light 3D scanner, industrial 3D scanning system, high-precision 3D scanner, XTOM-MATRIX, structured light 3D scanner, 3D metrology inspection, non-contact 3D measurement, optical 3D inspection, reverse engineering scanner, GD&T inspection software, 3D surface scanning, micron-level 3D scanner, automated 3D inspection, plastic parts quality control, casting 3D inspection, sheet metal 3D scanning, mold design verification, 12MP 3D scanner, triple scan technology, XTOP3D
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      High-Precision Blue Light 3D Scanning System