XTDIC-SM Series

Sheet Metal Forming Strain Measurement System

Sheet metal forming grid strain measurement, sheet metal grid strain measurement, FLD forming limit measurement, stamping part strain measurement, XTOP3D
Strain measurement and analysis of sheet metal stamping
The XTDIC-SM sheet metal forming strain measurement system uses photogrammetry to obtain the three-dimensional coordinates of each circular point on the sheet metal surface, aligns grid points with the same name before and after stamping, and calculates the strain data at each grid point. By importing FLC curves, the system compares the distribution of the part's primary and secondary strain data and outputs an FLD diagram, quickly locating critical positions. It is an intuitive and efficient measurement tool for evaluating stamping processes.
Technical characteristics

Technical characteristics

• 3D coordinates and strain data of part surfaces
• FLD forming limit diagram for evaluating forming quality
• Thickness reduction measurement
• Visually display critical deformation locations
• Compare simulation results with measured data
• Dedicated grid point creation tool for robust and efficient performance
• Automatic grid alignment
• Enables block measurement and splicing, as well as multi-state inspection
• Supports Wi-Fi image transmission and image import and calculation in various formats
• Uses industrial measurement cameras for higher measurement accuracy

Intelligent software

XTSM software creates forming limit diagrams based on acquired measurement data and compares the measured strain values of the part with the material's forming limit curve, providing information support for optimizing the forming process and validating simulations.
• Sheet metal mesh strain measurement based on corrosion grid point identification
• FLD analysis
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Intelligent software
Typical Configuration

Model

XTDIC-SM-SD

XTDIC-SM-SR

Specification

24M

12M

Camera resolution

24 megapixels x1

12 megapixels x1

Camera

SLR camera

Industrial cameras

Strain measurement accuracy

0.10%

0.05%

Strain measurement range

0.5%~300%

0.2%~300%

light source

Split photography flash

Integrated narrowband LED light source

Measuring field of view

100mm~10m


Industry Applications
The XTDIC-SM sheet metal forming strain measurement system is suitable for measuring strain on automotive sheet metal stampings and stamping parts. The accurate and reliable sheet metal surface strain measurement results can be used to verify simulation results, helping to improve sheet metal stamping processes, rationalize material selection, and optimize stamping dies.
  • +Key location analysis
  • +New material development
  • +Raw material inspection and quality control
  • +Solve complex molding problems