Heavy Machinery

XTOP3D’s heavy machinery solution leverages advanced 3D Digital Image Correlation (3D-DIC) technology to deliver non-contact, full-field structural deformation and dynamic strain measurements. Designed for extreme loads and harsh environments, the system tracks 6DoF displacement trajectories, velocities, and structural vibrations. Key industrial applications include real-time testing of wind turbine blades under aerodynamic loads, crane boom swing deflections, and vehicle axle loading cycles. This high-speed optical system provides critical engineering data essential for structural vibration reduction, modal analysis, component health monitoring, and design optimization in heavy industry manufacturing.

3D DIC machinery testing, structural deformation measurement, full-field strain analysis, dynamic displacement tracking, 6DoF motion simulation, wind turbine blade DIC, crane boom deflection test, axle loading test, non-contact optical measurement, d
Empowering Scenarios
  • The yaw displacement of a crane arm at different speeds is a critical parameter for measuring its stability and safety. The high-speed DIC measurement system measures the arm's yaw displacement and motion trajectory, providing data for structural vibration reduction and dynamic optimization.
    Dynamic deformation test of load parts of construction machinery

    Dynamic deformation test of load parts of construction machinery

  • The high-speed DIC measurement system is used for wind turbine rotor blade rotation testing, analyzing the off-plane displacement and strain characteristics of blades during high-speed rotation. It can also test wind turbine structural vibration, tower deflection caused by wind force and emergency braking, structural vibration monitoring, and modal analysis.
    Wind turbine blade dynamic deformation test

    Wind turbine blade dynamic deformation test

  • DIC technology can measure the dynamic deformation behavior of antenna structures, analyze the gravity deformation of the main and secondary reflectors of the antenna in different postures, and calculate the relative change caused by the deformation. It provides real-time and accurate measurement data for antenna installation and debugging, and solves the problem of static deformation detection of large antennas.
    Large antenna deformation test

    Large antenna deformation test

  • The XTDIC-STROBE three-dimensional dynamic measurement system, combined with a six-degree-of-freedom test platform, can solve the position parameters of the spatial target based on the extracted coordinates of the corresponding calculation points and combined with the spatial vectors. It can also record the six-degree-of-freedom (6DoF) displacement trajectory of the experimental object in three-dimensional space and analyze the displacement trajectory, velocity, acceleration, angular acceleration and other parameters.
    Six-degree-of-freedom motion simulation posture measurement

    Six-degree-of-freedom motion simulation posture measurement

  • Application Cases
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