TUBE QUALIFY

3D bending tube inspection software

3D bending tube measurement and analysis software, non-contact measurement, XTOP3D
One set of software can realize comprehensive measurement of bent pipes
TUBE QUALIFY software is specifically designed for pipeline inspection and production control, providing a complete measurement solution for complex analysis and processing management of pipeline components. TUBE QUALIFY utilizes close-range photogrammetry, stereo vision, and spatial cylindrical 3D reconstruction techniques to rapidly reconstruct a 3D catheter model, compare it with a theoretical 3D model, and calculate measurement deviations. Furthermore, users can perform tube digitization and reverse engineering based on the measured 3D catheter model.
Double guarantee of precision and efficiency

Double guarantee of precision and efficiency

It can measure with high precision and quickly. No matter how complex the pipe parts are, it can complete accurate measurement within a few seconds, quickly complete the comparative detection of the bending parameters XYZ or YBC, and output a digital detection report.

Minimal interaction, intuitive display

The simple and elegant interface design uses clearer and more intuitive icon elements to simplify the complex and cleverly interpret the minimalist workflow. The measurement process is intuitively displayed with charts, making communication more efficient.
Minimal interaction, intuitive display
A versatile all-rounder

A versatile all-rounder

It can inspect parts based on their measurement results. At the same time, the results can also be used to calculate processing correction parameters and directly send them to the tube bending machine for processing guidance, reducing the number of corrections in sample production. At the same time, the measurement results can also be used for reverse bending tubes.
Empowerment scenarios
TUBE QUALIFY software can be used for reverse design, process manufacturing, quality inspection, and more. It provides a rich variety of tube bending measurement data, including XYZ, YBC, and sheath deviation. The data supports file formats such as txt, asc, and xlsx, and supports TCP/IP and Modbus communication methods to achieve data connectivity with tube bending machines.
  • +Reverse Engineering
  • +Process Manufacturing
  • +Quality Inspection
  • +Data Communications
  • TUBE QUALIFY software features
    • • Supports coordinated control and data exchange with robotic arms and tube benders;
      • Supports online data transmission, status monitoring, and command control with host computers and servers in multiple data formats;
      • Supports TCP/IP and Modbus protocols.
      Automation

      Automation

    • • Supports simultaneous measurement of multiple tubes, with independent inspection, analysis, and report output;
      • Supports measurement of branch and bifurcated tubes;
      • Supports measurement of variable-diameter pipes;
      • Supports templated saving and import of measurement parameters, allowing users to quickly complete measurements of the same tube type using template parameters.
      Multi-tube measurement

      Multi-tube measurement

    • • Supports bending tube elasticity compensation and output of correction parameters;
      • Supports independent process data, including left and right bends;
      • Accurately measures large bend angles (≥180°) and small bend angles (1-3°);
      • Supports online connection with tube bending machines and output of process deviation data.
      Process adjustment machine

      Process adjustment machine

    • • Supports import and export of CAD data, bend point coordinates, YBC data, and other formats;
      • Supports process optimization for non-standard tubes, automatically adjusting tube data based on specific bending processes to achieve standardized production of non-standard or handmade tubes;
      • Supports visual manual movement of bend point coordinates, allowing real-time construction of tubes for reverse engineering.
      Tube Registration

      Tube Registration

    • • Supports automatic optimal alignment and weighted alignment, allowing for flexible setting of zero tolerance positions and weights;
      • Supports detection modes such as sheath deviation, process deviation, bend point geometry deviation, feature deviation, and length deviation;
      • Supports measurement and alignment without regard to the end cap, enabling local alignment of individual tube and accurate measurement of end cap allowance.
      Quality Inspection

      Quality Inspection

    • • Supports measurement, alignment, and inspection of elastically flexible tubes, and can adjust the elasticity factor based on different tube materials.
      • The system features gravity compensation, enabling topographical repair and quality inspection of gravity-deformed conduits.
      • The system supports local measurement, alignment, and inspection, eliminating the impact of invalid measurement data.
      • Supports segmented measurement of long tubes.
      Flexible measurement

      Flexible measurement

    • • Supports open-ended pipes, including bellmouths, nut-ends, and convex hulls, allowing for direct detection and reconstruction. Adapters can be used to assist in measurement if obstructed.
      • Supports the use of adapters to measure complex tube features, such as flanged ends, bifurcations, and branch pipes.
      Feature measurement

      Feature measurement

    • • 支持手持单相机便携式测量,通过单相机多角度拍摄的现场导管图像完成导管测量和检测,实现导管离线逆向测量;
      • 可配合摄影测量系统使用,完成采用适配器进行非标管路重建以及测量。
      • Supports portable measurement with a single handheld camera. This allows for on-site tube measurement and inspection using images captured from multiple angles by a single camera, enabling offline reverse measurement of the tubes.
      • Can be used in conjunction with a photogrammetry system to reconstruct and measure non-standard tubes using an adapter.
      Portable measurement

      Portable measurement