The application of automated 3D measurement systems in the automotive industry minimizes manual intervention, enabling the mass production and delivery of components. The XTOP3D XTOM-TRANSFORM-ROB mobile automated 3D measurement system has been successfully deployed in automotive manufacturing; it is used to inspect critical dimensional accuracy—such as surface profiles, contours, and hole positions—across a wide range of automotive parts. This helps manufacturers reduce scrap rates, production waste, and rework, while accelerating new product development and time-to-market.
Why Do Manufacturers Choose Automated Measurement?
Traditional measurement methods—such as the use of calipers and plug gauges—are susceptible to human error, resulting in significant measurement inaccuracies. Furthermore, data acquisition via CMMs (Coordinate Measuring Machines) is limited, operations are complex, and overall measurement efficiency is relatively low.
Automated 3D measurement technology offers comprehensive, automated optical full-dimensional solutions. It meets the advanced requirements of high-volume component production—such as high throughput, high precision, full-surface coverage, and traceability—while enabling more accurate monitoring of quality trends.
Reduced Operational Costs
Automated measurement systems are easy to operate and do not require highly specialized personnel. By significantly reducing the need for dedicated quality inspection staff, enterprises can save on labor, time, and inspection tooling costs.
Increased Production Efficiency
Automated systems can measure hundreds of components daily, maintaining high output efficiency even with complex part geometries. Inspection efficiency is greatly enhanced because metrology technicians are not required to manually load, operate, or unload parts during the process.
Improved Product Quality
Manual measurement—especially when involving multiple technicians—can lead to reduced repeatability in results. Automated measurement delivers exceptional consistency and repeatability, minimizing measurement uncertainty to the greatest extent possible.
Enhanced Competitiveness
Automated measurement facilitates real-time monitoring of the manufacturing process. Using the system's integrated XTOM INSPECT software, manufacturers can acquire vast amounts of valuable data, such as geometric dimensioning and tolerancing (GD&T) metrics. Feeding this data back to the upstream production line in real-time allows for timely adjustments to production techniques and process improvements.
Customized, High-Standard Automated 3D Measurement Solutions
Product Features
Flexible Configuration
The XTOM-TRANSFORM-ROB blue-light 3D measurement head offers selectable measurement fields ranging from 100mm to 600mm. It can be flexibly paired with systems ranging from automated turntables to collaborative robots to meet specific measurement requirements.
Wide Range of Applications
Suitable for quality control and inspection across various manufacturing processes and materials, including automotive injection-molded parts, stamped components, CNC-machined parts, and precision castings.
Broad Applicability
Utilizes non-contact, automated 3D scanning to measure parameters such as overall deviation, cross-sectional deviation, dimensional deviation, GD&T, volume, surface area, and thickness; compatible with components of diverse material textures.
Key Features
X-Inspect Inspection Software
X-Inspect inspection software has been certified by the German PTB for the highest level of precision.
After acquiring a 3D model of a workpiece via a scanner, inspection and analysis are required. X-Inspect is a proprietary inspection and analysis software developed by Xintuo 3D; it is PTB-certified and includes the following functions:
Automated 3D Inspection Application Case Study
Dimensional Inspection of Automotive Forgings and Castings
Inspection Requirements:
Automated Inspection of Aerospace Blades
Inspection Requirements:
Automated Inspection for Power Tools
Inspection Requirements:
