Knowledge Sharing

XTOP3D releases the latest news and information, providing you with first-hand information about the company.
高速dic测量系统,高速应变测量

高速DIC动态测量系统用于解决微秒级应变场捕捉难题

Date:2026-03-27

在爆炸冲击、弹道侵彻、材料动态断裂等超高速场景(>10,000 fps)中,传统测量手段难以捕捉瞬态应变场。高速DIC+超高速相机系统,可用于动态应变测量,高速变形测量, 弹道测试, 材料动态断裂等,揭示微秒级变形场的精准测量奥秘。

高速动态DIC测量技术挑战

高速动态测量有四大技术难题和挑战,一是运动模糊与图像撕裂,微秒级曝光下目标剧烈运动导致图像模糊,散斑特征丢失;二是三维同步精度不足,双相机帧率差异、触发延迟导致三维重构失真;三是海量数据实时处理瓶颈,TB级高速图像流远超传统DIC软件处理能力;四是复杂环境干扰,冲击波震动、碎片遮挡、极端光照干扰成像稳定性。

创新技术方案:高速DIC动态测量

随着图像传感器、光学镜头、图像处理等技术的不断突破,高速摄像机的性能得到了大幅提升,包括更高的帧率、更高的分辨率、更低的延迟和更低的功耗等。

数字图像相关DIC技术搭配高速相机,是少数能够在真实高速工况下获取结构位移与应变信息的方案之一。高速相机负责在极短时间内采集连续图像序列,DIC 算法对图像中散斑变化进行计算,反推出三维位移场和应变场。这套设备组合方案主要解决以下三个问题:

DIC算法升级

高度优化的DIC算法,采用亚像素插值、并行计算、GPU加速等技术提升计算速度。

动态校准

需要在实验前或实验后进行精确的动态或静态校准,以确定相机参数(内参、外参、畸变)。有时需要在实验中加入固定参考点进行实时补偿。

运动模糊抑制

采用自适应运动补偿算法,位移测量精度提升(冲击载荷下)

实时数据处理

GPU并行计算架构:处理速度达500帧/秒(1080p分辨率),深度学习辅助散斑追踪:遮挡场景识别率>90%。

工程化防护设计

电磁屏蔽机箱抗冲击波干扰,多光谱滤光片消除爆炸闪光影响,模块化镜头快拆系统应对极端环境。

行业应用与价值

军工防务:弹体侵彻过程应变场演化(案例:穿甲弹靶板测试)

汽车安全:碰撞试验中B柱变形模式分析(帧率100,000 fps)

能源科技:电池热失控爆裂全场应变监测

材料科学:金属层裂动态断裂韧性测量

Recommended Information

  • Complex lighting is a critical factor—one that cannot be overlooked—affecting the measurement accuracy of Digital Image Correlation (DIC). To obtain highly accurate and reliable DIC measurement results, lighting control must be regarded as a core component of equal importance to system calibration and speckle pattern preparation. By meticulously designing active, uniform illumination, strictly controlling the testing environment, optimizing camera settings, and ensuring high-quality speckle patterns—supplemented by appropriate image preprocessing and the selection of robust algorithms—the accuracy and reliability of DIC measurements can be maximized.
    2026-03-27
  • Acquiring high-quality, stable speckle images serves as the cornerstone for ensuring the accuracy and reliability of DIC measurements; however, complex lighting conditions often emerge as one of the primary factors that degrade image quality and introduce measurement errors. This paper primarily investigates the specific mechanisms through which complex lighting impacts DIC measurement accuracy, and proposes practical strategies to assist users in overcoming these "lighting" challenges, thereby enabling the acquisition of more reliable DIC measurement data.
    2026-03-27
  • 2D-DIC measurement systems offer significantly reduced costs, rapid setup and calibration, streamlined data processing, and simplified operation; they demonstrate exceptional practical value in specific scenarios involving deformation measurement strictly within a plane—particularly where out-of-plane displacement (in the Z-direction) is minimal or negligible.
    2026-03-27